Case Studies
Real projects, real constraints, and real outcomes. See how Fencepac delivers for tier-1 contractors and government clients across Queensland.

Coomera North (Stage 1) — Noise Walls
ConstraintComplex stakeholder and design interface — multiple external stakeholders and design interfaces, resulting in challenges with drawing revisions, approval processes, and information flow to site
Fencepac was engaged by the Acciona Georgiou Joint Venture to deliver the design, supply, and construction of noise walls as part of the Coomera Connector Stage 1 project. The works formed a critical component of a major transport infrastructure corridor, requiring coordination across multiple stakeholders, strict compliance standards, and integration with concurrent civil works.
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Palm Beach to Tugun (PB2T) — Noise Walls Package
ConstraintSignificant program delays — completion occurred over three years beyond the original Date for Practical Completion
Full lifecycle delivery of noise walls including design development and certification of noise wall systems, manufacture and installation of concrete panels, construction of bored pile foundations and in-situ concrete sills, and coordination with other contractors for footing works and interface zones. All works delivered in compliance with TMR specifications and stringent quality requirements.
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Lotus Glen Correctional Facility
ConstraintThree-year project completed within a fully operational correctional facility — live prison environment with strict security regulations and frequent unforeseen site entry delays
Fencepac partnered with Thiess to design, innovate and construct prison-standard security fencing for a new extension, and an existing refurbished section, of the Lotus Glen Correctional Facility. The project comprised multiple fencing applications including high chainwire, weldmesh and razor wire fencing, visual barriers, enclosures, electric and manual gates, and dog pound fencing.
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Redlands Business Park
ConstraintProgramming around the head contractor's schedule to avoid delays to overall project completion
Design and construct 1,466m² of segmental concrete crib retaining walls up to 6.0m high including site set out, preparatory and foundation excavation, installation of durable wall components designed to provide 60 years of structural integrity.
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Aurora Ripley
ConstraintDual-track design approval process involving both developers and TMR (Transport and Main Roads)
Design and construct 2,143m² of acoustic barriers ranging in height from 2m to 5.5m, along with 56m² of retaining wall to complement the project. Scope included comprehensive design tailored to meet acoustic performance, structural stability, and aesthetic requirements.
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Edmonton to Gordonvale Bruce Highway
ConstraintWorking adjacent to an active railway corridor and a school — meticulous planning and strict safety controls
Supplied and installed 330m of durable concrete rail corridor barrier to meet stringent safety and engineering standards. Designed and reconstructed a timber noise wall to integrate with the existing wall, ensuring consistent acoustic performance and visual alignment.
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Currell Circuit, Samford Valley
ConstraintManaging excavated spoil and reinstating engineered fill on steep, constrained batters
Design and construct of a reinforced earth Keystone Elite masonry retaining wall to remediate a significant 2022 slope failure at a residential property. Wall approximately 90m in length and up to 3.5m in height, stabilising the dwelling and protecting an estimated asset value in excess of $2.5M.
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Holmview Central Shopping Centre
ConstraintSite access restricted to a single-track, one-way-in/one-way-out system — every delivery timed to perfection
Design and construct of a 7m-high reinforced earth masonry wall for access to a shopping centre's click-and-collect facility. Scope included geotechnical investigation, detailed design, and construction of a high-quality retaining structure to support heavy vehicle access.
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Wacol DPSOA Security Fencing
ConstraintProject awarded on short notice — design, procure, and deliver on time and safely
Design and construct a 3-metre high Bluedog fence with a 6-metre wide tracked sliding gate system and a 12-metre swing gate. Additionally, removal and reinstallation of the existing chainwire perimeter fence at a live correctional facility.
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Field of Dreams, Swanbank
ConstraintPoor in-situ soils flagged during geotechnical investigation required foundation improvement first
Full masonry segmental earth-reinforced retaining wall for a large industrial lot — engineered to handle a punishing 60KPa load from heavy buildings and vehicles, while still complementing the surrounding development.
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Brisbane Immigration Transit Accommodation
ConstraintWorking within tidal flat conditions and an operational immigration facility
Supply and install 358 mesh with security barrel, upgrade existing fencing with Bluedog anti-rollers, and provide secure gates including emergency service access at a live immigration facility.
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APLNG Gas Processing Facilities
ConstraintFive compressor stations running concurrently — sites separated by up to 200km requiring coordinated logistics and workforce rotation on a 21-days-on/7-off roster
15km of security fencing and gates, 8km of rural fencing, 29 fire exit gates, and 20 double gates delivered across 5 concurrent compressor station sites as part of a world-first CSG-LNG project. Up to 180 variations managed across sites up to 200km apart.
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Gold Coast Light Rail Stage 2
ConstraintHighway remained fully operational throughout — heavily constrained work space with no room for error on traffic management
Supply and construct 20,000m² of concrete and acrylic noise walls on an active highway corridor. 3,535 concrete panels and 971 acrylic acoustic panels shipped from Europe with a 3-month lead time. Approximately 130 contract variations managed through daily design changes from stakeholders.
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New Generation Rolling Stock (NGRS) Stabling Yard
ConstraintUp to 100 trains using the yard day and night — all works coordinated around continuous rail operations with zero tolerance for service disruption
Design and construct high-security fencing, gates, and 5 purpose-built storage sheds for a stabling yard servicing up to 100 trains daily. Scope included 358 mesh with koala barrier and anti-dig footing, concrete acoustic fencing, hydraulic curtain gates, and boom gates.
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Powerlink Substation Security Upgrades
ConstraintSecurity breaches at substations causing serious injuries and deaths — urgency to deliver upgrades while maintaining live electrical infrastructure
Consult, design and construct security fencing across 24 substations. Scope included 6km of trenching with conduit, 150 cable pits, 120 concrete slabs, 30 new pedestrian gates, 1km mowing strip, earthing grid extensions, and replacement of 4km chainwire fencing and 100 gates.
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QR Feeder Stations and Stabling Yards
ConstraintSite closures required 90-day advance application — missing a window meant a 3-month delay to that site's program
Security fencing upgrades, vibration fence detection system, security lighting, and CCTV at 8 stabling yards and 5 feeder stations. All works delivered on a live track network with minimal service disruption. Co-designed an innovative dual-material anti-vandal barrier to address millions in annual vandalism costs.
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SEQ Stabling Yard Project
ConstraintHigh-voltage overhead power supply and signalling systems active throughout — strict exclusion zones and safety protocols for all overhead works
Construct security fencing for 4 new purpose-built Queensland Rail stabling yards and associated infrastructure. Scope included perforated-mesh security sheeting sourced overseas and noise wall design added outside original scope.
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